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Emulsion Production Plant

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Description

Description

Emulsion Production Plant

Emulsion production plant, New Never Used, 50 HZ,  complete plant with the below list of components included in the plant. All equipment still in manufactures packaging, top brand with great savings, priced below the cost of new. The production plant is available due to a cancelled project, more information

The Emulsion Production Plant and the Clayton Steam Generator System can both be purchased separately.

Also available emulsion trucks

 

Emulsion Production Plant Specifications

Dense Nitrate Feeding System  
Dense Nitrate Feeding System
Dense Nitrate Hopper
Dense Nitrate Intermediate Hopper
Dense Nitrate Hopper
Dense Nitrate Intermediate Hopper
Dense Feed Screw Conveyor Mass flowrate : 6t/h
Dense Nitrate Screw Conveyor Mass flowrate : 6t/h
Oily Phase Retention Pit
Dense Nitrate Big Bag Hoist 1 Load 1,2t
Dene Nitrate Big Bag Hoist 2 Load 1,2t
Clod Breaking System 1 Mass flowrate : 5t/h
Clod Breaking System 2 Mass flowrate : 5t/h
Waste big-bag compactor
Big Bag Conditioner
Rolling Shutter Door
Rolling Shutter Door
Dense nitrate dissolution
Amonium Hydroxide Dosing
Amonium hydroxide dosing pump
Nitric Acid Dosing
Nitric acid dosing pump
Dense Nitrate Dissolution Tank 1 Working volume: 26 m3 Heated tank (internal coils)
Dense Nitrate Dissolution Tank 1 Agitator
Dense Nitrate Dissolution Tank Heater
Aqueous Phase Filter 1
Aqueous Phase Transfer Pump 1 35m3/h, 9,1m
Aqueous Phase Loading Arm 1
Dense Nitrate Dissolution Tank 2 Working volume: 26 m3 Heated

tank (internal coils) : 90 °C

Dense Nitrate Dissolution Tank 2 Agitator
Dense Nitrate Dissolution Tank Heater
Aqueous Phase Filter 2
Aqueous Phase Transfer Pump 2 35m3/h, 9,1m
Aqueous Phase Transfer Pump 2 35m3/h, 9,1m
Aqueous Phase Loading Arm 2
HMT Skid
HMT Container Weight Scale
HMT Feed Pump
Gasoil storage and distribution
Gasoil Storage and Distribution
Gasoil Tank Working volume: 50 m3
Gasoil Unloading Pump 60 m3/h
Forklift Gasoil Feed Pump
Forlift Feed Filter with Coalescer
Set of Piping / Steel Strcuture 3 m3/h
Steam Boiler and hot water production 3 m3/h
Steam boiler 1
Steam boiler 2
Combustion Air Fan
Combustion Air Fan
Flue Gases Stack
Flue Gases Stack
Feed Water Tank Volume~1,5 m3
Feed Water Pump
Feed Water Pump
Blowdown Tank Volume~0,1 m3
Hot Water Tank Volume~5 m3
Hot Water Pump 6m3/h
Hot Water Tank Heater 1 m2
Hot Water Static Mixer 5,5 m3/h
Water Treatment Dosing Pump
Chemical Tank
Water treatment Softener 2 m3/h
Oily phase preparation and storage
Oily Phase Preparation Skid
Emulsifier Hoist
Emulsifier pump 1,8m3/h, 36m
Oily Phase Tank Working volume: 10

m3

Static Mixer 12 m3/h
Oily Phase Pump 1 12m3/h-33m
Oily Phase Pump 2 12m3/h-33m
Gasoil Inlet Filter
Rolling Shutter Door
Sodium Nitrite Preparation
Sodium Nitrite Dissolution Skid
Sodium Nitrite Dissolution Storage Working volume :

1m3

Sodium Nitrite Feed Pump 1m3/h, 11,8 m
Sodium Nitrite Feed Agitator
Sodium Nitrite Bag Emptying Device
Rolling Shutter Door
Porous nitrate storage and truck

loading

 

 

Overhead Crane 3t
SMS Pump Truck 1 Capacity 12t
SMS Pump Truck 2 Capacity 12t
SMS Pump Truck 3 Capacity 12t
SMS Pump Truck 4 Capacity 12t
ANFO Pump Truck Capacity 12t
Porous Nitrate Storage and Truck Loading
Porous Ammonium Nitrate Hopper 1 Big bag 1,2 t
Clod breaking System 1 Particle size:5mm
Porous Ammonium Nitrate Screw conveyor 1 12 t/h
Porous Ammonium Nitrate Intermediate Hopper 1
Big Bag Hoist
Porous Ammonium Nitrate Hopper 2 Big bag 1,2 t
Clod breaking System 2 Particle size:5mm
Porous Ammonium Nitrate Screw conveyor 2 12 t/h
Porous Ammonium Nitrate Intermediate Hopper 2
Big Bag Hoist Load 1,2 t
Big-bag conditioner
Rolling Shutter Door
Rolling Shutter Door
Utilities
Water Sump Pump 12 m3/h@22m
Water Sump Pump 12 m3/h@22m
Aqueous waste pond
Nitrite Effluents Retention Pit
Compressed Air package
Lubricated Screw Compressor A 300 Nm3/h
Lubricated Screw Compressor B 300 Nm3/h
Wet Air Receiver 1 m3
Dessicant Air Dryer 1 A 300 Nm3/h
Dessicant Air Dryer 1 B 300 Nm3/h
Dessicant Air Dryer 2 A 300 Nm3/h
Dessicant Air Dryer 2 B 300 Nm3/h
General Outlet Line Air Filter A 250 Nm3/h
General Outlet Line Air Filter B 250 Nm3/h
Dry Air Receiver 10 m3
General Airline Filter
General Airline Filter
Potable water tank Volume 5m3
Potable water pumps 10,6m3/h @ 36 m

Clayton Steam Generator Systems

NEW Surplus Two (2) Clayton Type SFO 75.1 Steam Generator Systems

Reduction of energy costs:

  • Quick start: less than 5 minutes from the cold state for generators <1500 KW
  • Instantaneous reaction in hot operation
  • High yields guaranteed on PCI ranging from 85 to 88% whatever the load of the generator (between 20 and 100%)
  • Very high dynamic output thanks to the combination of low water volume and fast load variation.

High quality steam:

  • Priming rate less than 0.5% on average and 1% maximum during the sudden surge

Water and energy saving:

  • Very low de-concentration rate (less than 2.5% without return of condensate and with standard water treatment without demineralization).

Reduction in installation costs:

  • Small footprint – low weight.

Reduction of operating costs:

  • Fully automatic generator including start and stop phases (optional).
  • Reduced maintenance, no disassembly during regulatory inspections. No need for control or commissioning authorization. Control of 18 months by competent staff, without a notified body; PV <6000 bl – Annex 3 to Decree 99-1046 of 13/12/99 and Order of 15/03/2000 Article 5 (3).

 

Two (2) CLAYTON STEAM GENERATOR SYSTEMS

Clayton Steam Generator Type SF-75-1 O
         
Net heat output  735 kW      
Net steam production in kg/h at 7 barg and from 98°C feed water temperature 1093 kg/h      
Design pressure 10 bar      
Operating steam pressure 7 bar      
Electrical tension 3 x 400 V – 50 Hz      
Electrical power pump 3,00 kW    
  blower 5,50 kW    
Water content filled 148 l    
  in operation 49 l    
         
Combustion efficiency @ feed water of 98 °C measured at lower heating value of the fuel
Load at 100 % 50%    
Light oil firing 88,0 90,0 without economizer  
         
Fuel consumption at full load – Light oil 83,1 l/h LHV light oil: 42 700 kJ/kg
      Density L.O. 0,847 kg/l
         
Burner regulation   step ( 0 – 50 – 100 %)    
         
Overall dimensions of the steam generator        
light oil fired unit Length 1 713 mm    
  width 1 100 mm without Clayton feed water pump (on separate frame for containerization)
  height 2 159 mm    
shipping weight 1 050 kg    
 

The generator’s heating surface consists of a single, continuous coil tube, designed in such a way to achieve full counter flow. Velocity of water and steam is controlled through a progressive increase in the size of the coil tube. The high velocity, both on the gas and the steam/water side combined with the counter flow principle, ensures the highest possible transfer and efficiency.

The combustion chamber is water cooled to minimize radiation losses.

The heating coil, the steam/water separator, the combustion chamber, the burner and blower and the control panel are completely mounted on a frame and tested in our factory. The unit is executed for INDOOR installation.

 

For more Information visit Clayton`s website

Clayton Power Plant Presentation 

Clayton Steam Generator Description

Clayton Steam Generator Description

Two (2) Clayton Type SFO 75.1 Steam Generator Systems

Information Two (2) Clayton Type SFO 75.1 Steam Generator Systems

 

Clayton Steam Generator

 

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