Description
Description
Emulsion Production Plant
Emulsion production plant, New Never Used, 50 HZ, complete plant with the below list of components included in the plant. All equipment still in manufactures packaging, top brand with great savings, priced below the cost of new. The production plant is available due to a cancelled project, more information
The Emulsion Production Plant and the Clayton Steam Generator System can both be purchased separately.
Also available emulsion trucks
Emulsion Production Plant Specifications
| Dense Nitrate Feeding System | ||
| Dense Nitrate Feeding System | ||
| Dense Nitrate Hopper | ||
| Dense Nitrate Intermediate Hopper | ||
| Dense Nitrate Hopper | ||
| Dense Nitrate Intermediate Hopper | ||
| Dense Feed Screw Conveyor | Mass flowrate : 6t/h | |
| Dense Nitrate Screw Conveyor | Mass flowrate : 6t/h | |
| Oily Phase Retention Pit | ||
| Dense Nitrate Big Bag Hoist 1 | Load 1,2t | |
| Dene Nitrate Big Bag Hoist 2 | Load 1,2t | |
| Clod Breaking System 1 | Mass flowrate : 5t/h | |
| Clod Breaking System 2 | Mass flowrate : 5t/h | |
| Waste big-bag compactor | ||
| Big Bag Conditioner | ||
| Rolling Shutter Door | ||
| Rolling Shutter Door | ||
| Dense nitrate dissolution | ||
| Amonium Hydroxide Dosing | ||
| Amonium hydroxide dosing pump | ||
| Nitric Acid Dosing | ||
| Nitric acid dosing pump | ||
| Dense Nitrate Dissolution Tank 1 | Working volume: 26 m3 Heated tank (internal coils) | |
| Dense Nitrate Dissolution Tank 1 Agitator | ||
| Dense Nitrate Dissolution Tank Heater | ||
| Aqueous Phase Filter 1 | ||
| Aqueous Phase Transfer Pump 1 | 35m3/h, 9,1m | |
| Aqueous Phase Loading Arm 1 | ||
| Dense Nitrate Dissolution Tank 2 | Working volume: 26 m3 Heated
tank (internal coils) : 90 °C |
|
| Dense Nitrate Dissolution Tank 2 Agitator | ||
| Dense Nitrate Dissolution Tank Heater | ||
| Aqueous Phase Filter 2 | ||
| Aqueous Phase Transfer Pump 2 | 35m3/h, 9,1m | |
| Aqueous Phase Transfer Pump 2 | 35m3/h, 9,1m | |
| Aqueous Phase Loading Arm 2 | ||
| HMT Skid | ||
| HMT Container Weight Scale | ||
| HMT Feed Pump | ||
| Gasoil storage and distribution | ||
| Gasoil Storage and Distribution | ||
| Gasoil Tank | Working volume: 50 m3 | |
| Gasoil Unloading Pump | 60 m3/h | |
| Forklift Gasoil Feed Pump | ||
| Forlift Feed Filter with Coalescer | ||
| Set of Piping / Steel Strcuture | 3 m3/h | |
| Steam Boiler and hot water production | 3 m3/h | |
| Steam boiler 1 | ||
| Steam boiler 2 | ||
| Combustion Air Fan | ||
| Combustion Air Fan | ||
| Flue Gases Stack | ||
| Flue Gases Stack | ||
| Feed Water Tank | Volume~1,5 m3 | |
| Feed Water Pump | ||
| Feed Water Pump | ||
| Blowdown Tank | Volume~0,1 m3 | |
| Hot Water Tank | Volume~5 m3 | |
| Hot Water Pump | 6m3/h | |
| Hot Water Tank Heater | 1 m2 | |
| Hot Water Static Mixer | 5,5 m3/h | |
| Water Treatment Dosing Pump | ||
| Chemical Tank | ||
| Water treatment Softener | 2 m3/h | |
| Oily phase preparation and storage | ||
| Oily Phase Preparation Skid | ||
| Emulsifier Hoist | ||
| Emulsifier pump | 1,8m3/h, 36m | |
| Oily Phase Tank | Working volume: 10
m3 |
|
| Static Mixer | 12 m3/h | |
| Oily Phase Pump 1 | 12m3/h-33m | |
| Oily Phase Pump 2 | 12m3/h-33m | |
| Gasoil Inlet Filter | ||
| Rolling Shutter Door | ||
| Sodium Nitrite Preparation | ||
| Sodium Nitrite Dissolution Skid | ||
| Sodium Nitrite Dissolution Storage | Working volume :
1m3 |
|
| Sodium Nitrite Feed Pump | 1m3/h, 11,8 m | |
| Sodium Nitrite Feed Agitator | ||
| Sodium Nitrite Bag Emptying Device | ||
| Rolling Shutter Door | ||
| Porous nitrate storage and truck
loading |
|
|
| Overhead Crane 3t | ||
| SMS Pump Truck 1 | Capacity 12t | |
| SMS Pump Truck 2 | Capacity 12t | |
| SMS Pump Truck 3 | Capacity 12t | |
| SMS Pump Truck 4 | Capacity 12t | |
| ANFO Pump Truck | Capacity 12t | |
| Porous Nitrate Storage and Truck Loading | ||
| Porous Ammonium Nitrate Hopper 1 | Big bag 1,2 t | |
| Clod breaking System 1 | Particle size:5mm | |
| Porous Ammonium Nitrate Screw conveyor 1 | 12 t/h | |
| Porous Ammonium Nitrate Intermediate Hopper 1 | ||
| Big Bag Hoist | ||
| Porous Ammonium Nitrate Hopper 2 | Big bag 1,2 t | |
| Clod breaking System 2 | Particle size:5mm | |
| Porous Ammonium Nitrate Screw conveyor 2 | 12 t/h | |
| Porous Ammonium Nitrate Intermediate Hopper 2 | ||
| Big Bag Hoist | Load 1,2 t | |
| Big-bag conditioner | ||
| Rolling Shutter Door | ||
| Rolling Shutter Door | ||
| Utilities | ||
| Water Sump Pump | 12 m3/h@22m | |
| Water Sump Pump | 12 m3/h@22m | |
| Aqueous waste pond | ||
| Nitrite Effluents Retention Pit | ||
| Compressed Air package | ||
| Lubricated Screw Compressor A | 300 Nm3/h | |
| Lubricated Screw Compressor B | 300 Nm3/h | |
| Wet Air Receiver | 1 m3 | |
| Dessicant Air Dryer 1 A | 300 Nm3/h | |
| Dessicant Air Dryer 1 B | 300 Nm3/h | |
| Dessicant Air Dryer 2 A | 300 Nm3/h | |
| Dessicant Air Dryer 2 B | 300 Nm3/h | |
| General Outlet Line Air Filter A | 250 Nm3/h | |
| General Outlet Line Air Filter B | 250 Nm3/h | |
| Dry Air Receiver | 10 m3 | |
| General Airline Filter | ||
| General Airline Filter | ||
| Potable water tank | Volume 5m3 | |
| Potable water pumps | 10,6m3/h @ 36 m | |
Clayton Steam Generator Systems
NEW Surplus Two (2) Clayton Type SFO 75.1 Steam Generator Systems
Reduction of energy costs:
- Quick start: less than 5 minutes from the cold state for generators <1500 KW
- Instantaneous reaction in hot operation
- High yields guaranteed on PCI ranging from 85 to 88% whatever the load of the generator (between 20 and 100%)
- Very high dynamic output thanks to the combination of low water volume and fast load variation.
High quality steam:
- Priming rate less than 0.5% on average and 1% maximum during the sudden surge
Water and energy saving:
- Very low de-concentration rate (less than 2.5% without return of condensate and with standard water treatment without demineralization).
Reduction in installation costs:
- Small footprint – low weight.
Reduction of operating costs:
- Fully automatic generator including start and stop phases (optional).
- Reduced maintenance, no disassembly during regulatory inspections. No need for control or commissioning authorization. Control of 18 months by competent staff, without a notified body; PV <6000 bl – Annex 3 to Decree 99-1046 of 13/12/99 and Order of 15/03/2000 Article 5 (3).
Two (2) CLAYTON STEAM GENERATOR SYSTEMS
| Clayton Steam Generator Type SF-75-1 O | ||||||||
| Net heat output | 735 kW | |||||||
| Net steam production in kg/h at 7 barg and from 98°C feed water temperature | 1093 kg/h | |||||||
| Design pressure | 10 bar | |||||||
| Operating steam pressure | 7 bar | |||||||
| Electrical tension | 3 x 400 V – 50 Hz | |||||||
| Electrical power | pump | 3,00 kW | ||||||
| blower | 5,50 kW | |||||||
| Water content | filled | 148 l | ||||||
| in operation | 49 l | |||||||
| Combustion efficiency @ feed water of 98 °C measured at lower heating value of the fuel | ||||||||
| Load at | 100 % | 50% | ||||||
| Light oil firing | 88,0 | 90,0 | without economizer | |||||
| Fuel consumption at full load – | Light oil | 83,1 l/h | LHV light oil: | 42 700 kJ/kg | ||||
| Density L.O. | 0,847 kg/l | |||||||
| Burner regulation | step ( 0 – 50 – 100 %) | |||||||
| Overall dimensions of the steam generator | ||||||||
| light oil fired unit | Length | 1 713 mm | ||||||
| width | 1 100 mm | without Clayton feed water pump (on separate frame for containerization) | ||||||
| height | 2 159 mm | |||||||
| shipping weight | 1 050 kg | |||||||
The generator’s heating surface consists of a single, continuous coil tube, designed in such a way to achieve full counter flow. Velocity of water and steam is controlled through a progressive increase in the size of the coil tube. The high velocity, both on the gas and the steam/water side combined with the counter flow principle, ensures the highest possible transfer and efficiency.
The combustion chamber is water cooled to minimize radiation losses.
The heating coil, the steam/water separator, the combustion chamber, the burner and blower and the control panel are completely mounted on a frame and tested in our factory. The unit is executed for INDOOR installation.
For more Information visit Clayton`s website
Clayton Power Plant Presentation
Clayton Steam Generator Description
Information Two (2) Clayton Type SFO 75.1 Steam Generator Systems
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